Custom injection molding 55–500 ton range

Custom injection molding engineered for repeatable complex-part production

Infinity combines all-electric precision, difficult-geometry experience, engineering-grade resin expertise, tooling care, automation, and measured process control to move demanding thermoplastic components into stable production.

Press platform
All-electric
Part focus
Complex geometry
Material focus
High-heat resins
A robotic gripper removing a complex thermoplastic component from a precision injection mold
Part + process + production asset One controlled system
Production proof

Precision at useful scale

30 all-electric presses
55–500 ton molding range
2 focused production facilities
Capability sheet

Complex-part strategyRisk resolved upstream

Injection molding engineering that turns difficult geometry into a producible part

Critical dimensions, resin behavior, tooling conditions, cosmetic expectations, and downstream operations are considered together before production decisions harden.

Complex molded component blueprint Technical line drawing showing ribs, bosses, flow direction, and dimensional checkpoints.
Rib + boss balance
Flow-path review
Critical dimensions

Geometry control

Design complex thermoplastic parts around stable filling and release

  • Multi-cavity and complex geometry experience
  • Critical dimension and surface review
  • DFM, mold-flow, mold-cooling, and prototype support

Material behavior

Match processing strategy to engineering-grade and high-heat resins

  • High-temperature material experience
  • Application-led resin selection support
  • Incoming FTIR scanning on every resin lot
Start with the part Explore engineering and DFM support

Scientific process windowThe controlled shot

A repeatable injection molding cycle built on measurable process stages

Select a stage to see how disciplined control carries part intent through the complete molding cycle without changing the section height.

Stage 01 · establish the fill profile

Control cavity filling before the process transfers to pack

Fill strategy connects material behavior, flow length, geometry, and transfer position so the cavity reaches a consistent condition before pressure takes over.

Explore scientific molding and validation
All-electric injection molding cell with robotic part handling
All-electric molding + robotic handling Production configured around the part

Production platformPrecision with range

All-electric injection molding from 55 to 500 tons

A broad press range supports small precision components through larger engineered parts. Automation, auxiliary equipment, tooling maintenance, and inspection are configured as one production cell.

Main production 90–500 ton presses

Automotive, industrial, consumer, and non-cleanroom medical programs.

Controlled environment 55–110 ton presses

Dedicated Class 8 capacity for appropriate medical and healthcare programs.

Cell intelligence Automation + inspection

Robotic handling and electronic inspection help protect repeatable output.

Material intelligencePerformance first

Engineering resin expertise for heat, strength, stability, and wear

Infinity processes a broad range of thermoplastics, including demanding high-heat grades. Material selection is evaluated around the application, geometry, performance target, and validated molding strategy.

Elevated temperature

High-heat thermoplastics for demanding molded components

  • PPS
  • PPA
  • PEI
  • PES
Dimensional performance

Engineering resins selected for strength and stability

  • PC
  • PBT
  • PA 6
  • PA 6/6
Wear + utility

Versatile thermoplastics for mechanical and production needs

  • POM
  • ABS
  • TPU
  • PP
See the broader material range

Connected productionFour accountable controls

A custom molding program connected from part review through continuous production

Each handoff carries the decisions made before it. The part, tool, process, automation, and inspection plan remain connected instead of becoming separate workstreams.

  1. 01

    Define

    Review part geometry, resin, tolerances, and program demand

    Engineering and DFM
  2. 02

    Protect

    Prepare and maintain the production mold as a controlled asset

    Tooling and maintenance
  3. 03

    Produce

    Run the validated process with purpose-built robotic handling

    Automation systems
  4. 04

    Verify

    Measure the part, protect traceability, and improve performance

    Metrology and inspection

Production evidenceQuality built into molding

Injection molding quality backed by process data and measured parts

Scientific molding, validation, lot-level resin verification, metrology, electronic inspection, traceability, and preventive maintenance give teams evidence that production is behaving as intended.

Explore Infinity quality
<2 external PPM past 10 years
Incoming material FTIR scanning every resin lot
Dimensional evidence CMM + vision measured results
Process evidence Validation documented controls

Your next molded partSouthwest Indiana

Bring Infinity the part that needs more process thinking

Share the geometry, resin, annual volume, quality requirements, tooling status, and timing. Infinity’s team can help identify a practical path from review to controlled production.